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Hydraulic Dyeing Jiggers

The new state of the art dyeing jiggers from GAYATRI offer all the advantages of customization using modern technology.

Automatic temperature control, Cushioned start/ slow stop, finger tip tension adjustment, safely device for exhausting steam before the doors are opened, indirect trough heating (this prevents dilution of liquor)

Liquor circulation is by means of a large filtering surface for better leveled dyeing, Selvedge shifting device is offered as standard on the fully-automatic version of 1000,500,300 & 75.

Using PLC & Touch Screen Display GAYATRI provide many advanced features, some of which are as under.

Special Features

  • TEMPERATURE
  • SPEED
  • AUTO PENDULATION
  • DOZING
  • WATER FILLING
  • SAMPLING POINT
  • AUTO DRAINING
  • AUTO BATCH REVERSING
  • NUMBERS OF TURN 

 

Dimensions
MODEL
GAYATRI-1000
GAYATRI-500
GAYATRI-300
GAYATRI-75
Fabric Width 1800 mm
Roller Width 2000 mm
Speed
0-150 Mtrs/min
0-130 Mtrs/min
0-90 Mtrs/min
0-40 Mtrs/min
Max Batch Dia
1400 mm
1100 mm
800 mm
400 mm
Fabric Tension
5 - 50 Kg.
5 - 50 Kg.
5 - 30 Kg.
2.5 - 30 Kg.
Power Pack Capacity
11 Kw
5.5 Kw
3.7 Kw
2 Kw
Heating
With External
Heat Excheanger
With External
Heat Excheanger
With Coil
Inside Trough
Optional
Circulation Pump + Filter
2.2 kW/td>
2.2 kW
Optional /2.2 kW
1.1 kW
Selvedge Shifting Device
Yes
Yes
Optional
Optional
Dimensions : Height mm
Length mm
Width mm
2750
3700
2750
2220
3450
2050
2200
3450
1715
1435
2955
800
  • The doors of GAYATRI JIGGERS are fitted with large glass view ports and have a pneumatic lowering and lifting arrangement. For GAYATRI-75, door lifting and lowering is manual ( with hydraulic assist)
  • On-line tension sensing system enables operation at a low tension range of 5 Kgs to a maximum of 50 Kgs. ( 30 Kgs for smaller models )
  • Efficient spray washing is achieved by spray washing above water level.
  • Dosing at will is offered with linear, Progressive and Regressive dosing as per the process demand.
  • Continues washing feature (with washing by liter facility) can help maintain total amount of water consumed irrespective of the machine speed.
  • At water flow meter also ensures accurate control over water supply.
  • An automatic rocking device avoids unbalanced batches wile the machine is stopped. Attached auxiliary motor is provided of feeding with constant fabric tension and easy unloading on big batches.
  • Advanced Diagnostics are built-in to alert operator in case of mal-function and alarm history for the last 50 stoppages facilitates breakdown analysis.
  • GAYATRI JIGGERS are ideally suited for dyeing using various dye-stuff like Vat, Reactive, Sulphur, etc.
  • GAYATRI JIGGERS with VDF system
    Connected to the power pack can save electric energy by about 25-50 % on the installed power and if require tension on the fabric can be reduced. For highly tension sensitive fabrics like silk, customers have the option of choosing our latest generation jigger incorporating load cell and closed loop feed back

 

 
 
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